Bell-gossett 193 TECHNOVAR VARIABLE SPEED PUMP CONTROLLER AND I Manuale Utente

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VARIABLE SPEED PUMPING SYSTEMS
INSTRUCTION MANUAL
VARIABLE SPEED PUMP CONTROLLER AND
INTEGRATED AJUSTABLE FREQUENCY DRIVE
INSTALLER: PLEASE LEAVE THIS MANUAL FOR THE OWNER’S USE.
HV 2.1-3.11
DESCRIPTION: Microprocessor based pump
controller and adjustable speed drive for variable
volume pumping systems. The controller consists
of the following components: microprocessor,
operator interface with alphanumeric display, and
membrane keypad.
OPERATIONAL LIMITS: See the control panel
nameplate for operating voltage, current draw, as
well as information on the equipment to be
connected to the control panel.
SAFETY INSTRUCTION
This safety alert symbol will be used in this
manual to draw attention to safety related
instructions. When used, the safety alert
symbol means ATTENTION!
BECOME ALERT! YOUR SAFETY IS INVOLVED!
FAILURE TO FOLLOW THE INSTRUCTION MAY
RESULT IN A SAFETY HAZARD!
WARNING LABEL #S11550
INSTALLED IN THIS LOCATION.
IF MISSING IT MUST BE
REPLACED.
INSTRUCTION MANUAL
210 980-2
HV 120-1-ENBG
26.03.2003
HV3.15-3.22
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Sommario

Pagina 1 - HV3.15-3.22

VARIABLE SPEED PUMPING SYSTEMSINSTRUCTION MANUALVARIABLE SPEED PUMP CONTROLLER ANDINTEGRATED AJUSTABLE FREQUENCY DRIVE INSTALLER: PLEASE LEAVE

Pagina 2

Operating Instruction 10The HV-series frequency converter complies with the general EMV pro

Pagina 3

Operating Instruction 115 Dimensions and Weights HV2.1/2.2/3.2/3.3/3.4

Pagina 4

Operating Instruction 126 Mounting the Technovar6.1 Mounting the Technovar on the pump6.1

Pagina 5

Operating Instruction 136.1.2 MountingHV2.1-3.11 Fix the display wit

Pagina 6

Operating Instruction 14 If you u

Pagina 7 - 2 System Design

Operating Instruction 15Wall mounting kit HV2.1-3.11Included components for wallmounted kit

Pagina 8 - 3 Pressure tank

Operating Instruction 16Picture 3 Picture 4Picture 5 Picture 6 Picture 7Pictu

Pagina 9 - Max. Current

Operating Instruction 17Free space for wallmounting MOUNTING INSTR

Pagina 10

Operating Instruction 18Afterwards replace the top cover and be careful with the connection

Pagina 11 - 5 Dimensions and Weights

Operating Instruction 19Wall mounting – kit 15/22kWPicture 1 Picture 2EIncluded Components

Pagina 12 - 6 Mounting the Technovar

Operating Instruction 2Index1 Important safety instructions ...

Pagina 13

Operating Instruction 20Picture 3 Picture 4Picture 5 Picture 6Picture 7 Picture 8

Pagina 14

Operating Instruction 21Picture 11 Picture 1212Picture 13 Picture 14Mounting the wallmounte

Pagina 15 - Wall mounting kit HV2.1-3.11

Operating Instruction 22Connect the included 2-wire.black cable with the fan-board (Picture

Pagina 16 -

Operating Instruction 236.1.3 Mounting the thermistorVariant A:Variant B:1. Open the cove

Pagina 17 - MOUNTING INSTRUCTIONS

Operating Instruction 246.2 Electric installation and wiring6.2.1 Means of protectionAsk

Pagina 18

Operating Instruction 256.3 Main Voltage Terminals supply cableThe main power

Pagina 19

Operating Instruction 266.4 Control TerminalsAll externally used cables have to be shielde

Pagina 20

Operating Instruction 276.4.1 Control terminalsWhen connecting the variable speed pumps (m

Pagina 21 - Mounting the fan-board

Operating Instruction 286.4.2 Dip-Switch on the controller boardSW4: DIP-Switch to select

Pagina 22

Operating Instruction 29HV 3.15/ 3.18/ 3.226.5 Front plateHV3.15/ 3.18/ 3.22LCDPush button

Pagina 23

Operating Instruction 3Ramp – Window ...

Pagina 24

Operating Instruction 30HV 2.1-3.11 7 Language SelectionThe informa

Pagina 25

Operating Instruction 318 Typical applications8.1 ControlBy means of the built-in Technov

Pagina 26

Operating Instruction 32Press the button to change toerror before error 2:ERROR 3...

Pagina 27

Operating Instruction 33ITT INDUSTRIESx.xx psiRequired Value 1126,9 psiAuto - StartONError

Pagina 28

Operating Instruction 348.3 Single Pump – Pump ProtectionThe Technovar has the ability to

Pagina 29

Operating Instruction 35CONVEYOR-LIMITDisabled or adjustable between disabled...NORMALIZE.

Pagina 30 - 7 Language Selection

Operating Instruction 368.4 Single Pump – System Curve CompensationThe Technovar can autom

Pagina 31 - 8 Typical applications

Operating Instruction 378.4.1 Entering the compensation valuesHold the button for 3 seco

Pagina 32

Operating Instruction 388.5 Multiple Pump - Constant Pressure and System Curve Compensatio

Pagina 33

Operating Instruction 39... = fmaxIf Manual control is selected, the parameter REQUIRED

Pagina 34

Operating Instruction 410.30.3 Automatic Error reset...

Pagina 35

Operating Instruction 40Generally a slight pressure drop is allowed on the first pump befor

Pagina 36

Operating Instruction 41Enter the required value by pressing the and button ACTU. VALU

Pagina 37

Operating Instruction 42Press the button again briefly to advance toSUBMENURS485-Interfac

Pagina 38

Operating Instruction 439 Parameters of the main menuAfter connection of the Technovar uni

Pagina 39 - ... = f

Operating Instruction 44c) Active MODE = Synch. Controller or Multicontroller:1.ADR (X)

Pagina 40 - Generally:

Operating Instruction 45If the AUTO-START is OFF, the unit will not start again in cases of

Pagina 41

Operating Instruction 4611.SAVE ???SAVEDappears on the display. After fiveseconds the disp

Pagina 42

Operating Instruction 47internal controller of the Technovar will be shut off and the inver

Pagina 43

Operating Instruction 4810.6 Ramp 3: Slow running up time:The following ramps 3 and 4 dete

Pagina 44

Operating Instruction 4910.9 Minimum FrequencyMIN. FREQUENCY0.0 HzHere you can set the min

Pagina 45

Operating Instruction 51 Important safety instructionsIn addition to the instructions cont

Pagina 46 - Secondary Menu:

Operating Instruction 5010.13 Sensor – AdjustSENSOR_ADJUST?Out of rangeZero point adjustme

Pagina 47

Operating Instruction 51The Actuator application is only used if you have an external contr

Pagina 48

Operating Instruction 5210.18 Start ValueSTART VALUEdisabledThis parameter gives you the s

Pagina 49

Operating Instruction 5310.20 Configuration of 1st relayRELAY CONFIG.Run MotorPossible sel

Pagina 50

Operating Instruction 54LEVEL 1XX.X %The level 1 is the start level of the 1st Offset.(adju

Pagina 51

Operating Instruction 55Press for about 3 seconds to enter the submenu and the display ch

Pagina 52

Operating Instruction 56other following pumps. (Start-Value = REQUIRED VALUE –ACT. VALUE DE

Pagina 53 - Synchron. Limit

Operating Instruction 5710.22.5 Source of required valueSOURCE REQ. VALUEOFFfor selecting

Pagina 54

Operating Instruction 583. Set the synchronous threshold (f0 + 2-3 Hz)4. Set the synchron

Pagina 55

Operating Instruction 59Press on the Technovar to change to10.23 Submenu - RS 485 Interf

Pagina 56

Operating Instruction 6The TECHNOVAR drive head contains electronic safety devices whichswi

Pagina 57 - Adjustable between 0...10 Hz

Operating Instruction 6010.25 Lift-IntensityLIFT – AMOUNT0.0 %Adjustable from 0% to 99,9%;

Pagina 58

Operating Instruction 6110.27 UnitDIMENSION UNITpsiAdjustable units: psi, bar, m3/h, g/min

Pagina 59

Operating Instruction 62To leave the submenu press the longer than 3 sec. to change toS

Pagina 60 - Lift-Intensity

Operating Instruction 6310.30.4 Erase Error memoryCLEAR ERRORS0000The error memory can be

Pagina 61

Operating Instruction 64(depending on ambient conditions), a heating resistance (approx. 10

Pagina 62

Operating Instruction 6511 Error Signals11.1 Low WaterLACK OF WATER :E R R O RRemedy:Chec

Pagina 63 - are possible

Operating Instruction 6611.6 Under voltageITT INDUSTRIESUNDERVOLTAGEPossible cause: Check

Pagina 64

Operating Instruction 67Check the pressure transmitter!After the cause has been remedied, t

Pagina 65 - 11 Error Signals

Operating Instruction 68BIT0...BIT7 Inverter faultBIT8 FreeBIT9 fist<than set starting p

Pagina 66 - and. ) together for about 5

Operating Instruction 69ERROR 1...Last errorERROR 2...4th recorded ER

Pagina 67 - 12 RS 485 - Interface

Operating Instruction 72 System DesignThe following diagrams show typical single pump and

Pagina 68 - 13 Auxiliary Texts

Operating Instruction 70MAX. FREQUENCY60.0 HzMaximum output frequency(Range: 40...70Hz)MIN.

Pagina 69

Operating Instruction 71OFFSET INPUTOFFSelection of offset inputLEVEL 1XX.X %Start level fo

Pagina 70

Operating Instruction 72BUSARBIT-DIAG.0Diagnostics: Bus arbitation (this pump)S U B M E N U

Pagina 71 - S U B M E N U

Operating Instruction 73DELAY TIME2 SecDelay for the error registration when the water isla

Pagina 72

Operating Instruction 74ITT INDUSTRIESx.xx psiRequired Value 1126,9 psiAuto - StartONError

Pagina 73 - 14 Maintenance

Operating Instruction 75ALABAMAMangham & Associates, Inc.Irondale (Birmingham)Phone: 20

Pagina 74

Operating Instruction 76KANSASBlackmore & Glunt, Inc.Lenexa (Kansas City)Phone: 913/469

Pagina 75

Operating Instruction 77NORTH DAKOTABernard J. Mulcahy Co., Inc.Eagan, MNPhone: 651/686-858

Pagina 76

Operating Instruction 78WEST VIRGINIABlackmore & Glunt, Inc.Cincinnati, OHPhone: 513/48

Pagina 77 - NORTH DAKOT

Operating Instruction 83 Pressure tankA diaphragm pressure tank is used on the discharge

Pagina 78

Operating Instruction 94 Technical Data - Frequency Inverter And General DataTECHNOVAR Tec

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